Concrete Coring Allows the Creation of Precisely Positioned Openings in Concrete Structures

Core cutting or concrete coring is the process of drilling a large hole in concrete.

With this, you can make precisely dimensioned holes in concrete walls, floors or slabs or any other structure that requires the creation of such an opening.

Most concrete cutting companies offer this as a basic service and will have the specialised diamond tipped core cutters that can easily undertake such jobs.

Once the concrete has been laid it is necessary to create circular openings so that there are spaces for ducts, cables and other utilities. These will be used in the installation of phone lines, plumbing, and electrical wiring. Openings are also required to create ducts from climate control or other needs.

These needed spaces can be made without compromising the structure itself. Drilling can be done on any hard surface, not necessarily concrete, and to any required depth. Core drilling can make holes from three-fourths of an inch, up to about six feet in diameter. Depths can reach sixty feet.

 

When a hole is made, a solid core is removed from the structure.

This shows that the concrete does not get pulverised and the hole is made neatly. This undisturbed core of concrete has also been used by engineers to test the strength and soundness of any concrete structure.

These cutters are made from high strength steel that has carbide or diamond tips along the circular edges of a hollow or tubular drill bit. The drill bit to be used depends on the size of the hole you need.

Core drilling machines require a lot of power and most of the equipment uses electricity, hydraulic or air compressors. Machines that have adjustable speeds are the most versatile and make the work that much simpler and easier.

You can get equipment that is mounted on stands and may use a vacuum to grip a floor and retain the drill in position. If the drilling has to be done in walls, you need to secure the drilling stand with proper anchors that can take the strain of the equipment and drilling vibrations.

 

Concrete Coring | MegaSaw

 

The spot where you require the opening must be clearly marked so that you will not hit rebars or conduits within the concrete.

Start drilling slowly without exerting any pressure so that the drill bit cuts the path you require it to follow. Once this is correctly determined, you can increase pressure and increase the speed of drilling.

You should check the correctness of the alignment at various intervals till the final depth is reached. If you have to drill through the thickness of the concrete the core will come out along with the drill bit. You may require a hammer or other means to remove the core from the drill bit.

Given these advantages, keep in mind concrete coring on your next construction project.

 

 

Concrete Core Drilling in Construction | Megasaw

Even buildings that won’t be made entirely out of concrete start out with a concrete foundation. This is because concrete is durable, inexpensive, and can be made quite beautiful. That’s why there are hundreds of concrete projects you can do.

Concrete Drilling | MegaSaw

But on the flip side, concrete’s durability and strength make it difficult to change or remodel a building. This is where drilling concrete cores can help you. Here are some tips to take advantage of this process.

Concrete Core Drilling Uses and Advantages

Holes for Subterranean Termites

There are a number of instances when you need to drill holes in the slab. For one, when there are subterranean termites you’ll need holes and a special long-lasting insecticide pumped into the ground. This is to stop their movement towards the underground as they look for wood and other organic matter to eat.

While termites do not affect a concrete structure, they make tiny tubes and tunnels on the side of a building looking for food. They come up in the most inconspicuous places where they’re unnoticed and then infest everything from wooden studs to wooden furniture. Besides wood, they also feast on paper.

 

Holes for Bathroom and Electrical Wires

Electrical Holes and Installation | MegaSaw

You’ll also need to drill holes when putting up a new bathroom, need more electrical wires, or even conduits for more IT cables.

 

Holes for Plumbing Pipes

This also applies when you need to run plumbing pipes, especially when refitting an older manufacturing facility to turn it into office space. Plenty of new bathrooms, lunchrooms, and still more computers will are needed for the upgrade. Luckily, concrete can be re-fitted when necessary.

Core Drilling Is Often Used To Remove Large Sections Of Concrete

Large concrete saws are too difficult to manoeuvre in small spaces so concrete core drilling is used to make rows of holes. This is called line drilling.

After all the holes are drilled, the smaller connections between them can be removed, without the need to ruin the entire building. This happens when for instance, you need to install a staircase between concrete floors.

 

Megasaw Concrete Drilling | Drilling Specialist

If you have a big project that seems too big for you there are quite a number of competent concrete core drillers in most areas. Just make sure they come highly recommended and read online reviews before choosing a concrete core drilling specialist or a concrete cutting company. Better to tap professionals for the job. They have the necessary tools and experience to do a good job.

 

How Core Drilling Can Save Time And Money On A Retrofitting Project

Due to the changing economic climate, there are plenty of older, well-built concrete buildings that are being retrofitted and repurposed into other types of uses. In older industrial parts of the city, old structures are converted to loft apartments, small retail businesses, and restaurants.

core drilling

Doing these involves a lot of concrete core drilling, so that plumbing, electrical, and IT conduits can be installed. Let’s take a quick look at how this type of drilling can make working on concrete structures easier.

Most Older Warehouses And Manufacturing Facilities Are Shut Down

In many old cities, there are large sections that have been vacant, left in the aftermath of manufacturers relocating to other countries.

Good thing there are plenty of new companies that would like to get prime downtown locations that would love to move into the neighborhood. This has created a demand for retrofitting the older buildings into modern offices, lofts, artist studios, online offices, and restaurants.

For this to work, each small section of the building should have bathrooms, kitchens, plumbing and wiring and compliant to existing laws. This is where concrete drilling comes in. It allows pipes and electrical cables and conduits to run into every part of the building.

core drilling

In concrete drilling, a diamond-tipped hole saw is used to make round holes of several different sizes to accommodate each type of access. Of course, an architectural plan will have to be made, approved by the local inspector, and then followed to the letter.

Core Drilling Can Also Be A Lifesaver In Removing Sections Of Concrete

stone staircase

This is also needed when you’re turning an old warehouse into a couple of townhouse apartments.  Several staircases will have to be retrofitted into the structure.

One of the best uses of core drilling is to make core line holes in the thick concrete floor between levels and then connect the dots to remove a large portion of concrete. This makes concrete removal easier.  Even with space limitations, the core driller has enough room to maneuver.

core drilling

Another advantage of using diamond core drilling apparatus is that it makes precise cuts, making the job dust-free. With this, the activity won’t disrupt activities in an office or even a restaurant.

If you do have a project that is going to need lots of concrete core drilling it’s usually best to hire a professional concrete cutting company. That way they’ll have all of the right tools available and every imaginable bit to make them work without having to run to the store to purchase more.

RELATED:

Five Essential Tips For Core Drilling

Core Drilling Guide: Introduction to Core Drilling

Core Drilling Techniques, Applications, and Available Tools

Saw Cutting Concrete Requires More Than Just An Eye On Safety

Modern engineering produces amazing results.  You can see these on the roads, the homes and buildings, the utility poles, and the vehicles going to and from your community. These are all products of people’s efforts and the tools in their hands.

bioluminescent bridge

Even though most will not know how these are built, the beauty of it is that consumers don’t really need to know that.

But behind the mystery and marvel, those in the know of the concrete saw cutting, understand that architecture and structural engineering still boil down to basics like people using hammers and nails and doing cutting with the use of a saw to come up with the needed materials.

The use of saw to cut is typically associated with nature and with sawing wood for campfires, make-shift shelters, walking sticks, concrete and shelters.

concrete saw cutting

But besides these, saw cutting is a must in several industries. For instance, there is metal saw cutting which is done from the framing of vehicles and automobiles to creating the mesh rebar that is used in the paving of many roads.

Concrete Saw Cutting

Concrete saw cutting is also done to deconstruct things. Law enforcement agents sometimes need to cut through fences or even vehicles. Power saw cutting is used to get past locks of rental storage units so that the abandoned goods inside can be taken and auctioned off.

RELATED: What is Concrete Cutting?

But no matter the purpose, remember that using a saw is dangerous. If used improperly, it can damage what is being cut and hurt or even kill people. Safety goggles are a must with any power saw, and the person handling the saw must have the proper training.

RELATED: Tips on Safe and Efficient Concrete Cutting

Given the risks, a person must know how to use the saw safely. Good thing that this skill, coupled with experience can be useful and profitable.

Note that working with concrete is an art form and there’s definitely a market for concrete furniture,  carvings, and other products.

Besides this, you’ll also have employment opportunities in the construction industry, particularly if you know how to saw cutting a concrete.

RELATED: Detailed Concrete Cutting Pros and Cons

The Benefits Of Grinding Concrete

Concrete grinding preserves pavements by removing any surface imperfections and irregularities. In some cases, concrete needs to be leveled to make the surface more durable. Or you may also need concrete grinders that smooth out rough surfaces.

concrete roads

Note that roads are subject to a lot of stress that weaken and eventually damage them — constant vehicles at a high speed, heavy traffic and extreme weather. These are in addition to the defects that come from poor materials and practices in constructing the road.  

This is where concrete grinding comes in. It repairs cracks and remedies imperfections on pavements and roads to make them safer.

Concrete Grinding Benefits

Concrete grinding is done to make roads smooth by grinding and polishing them. These are the benefits when grinding is done

concrete grinding

1. Concrete becomes more durable

2. Low Maintenance because of increased durability, you have to do less to maintain the concrete surface. For example when food or chemicals get spilled, the surface is easier to clean.

3. Gives a smoother ride – this translates to less fuel cost and travel time

4. Surface is good as new – surface is smooth, comparable to newly laid pavement.

5. Helps reduce noise – surfaces with longitudinal texturing offers a driving surface that is far quieter.

6. Improved Skid Texture- better texture results in increased skid resistance. This makes roads safer.

7. Grinding does not affect material durability

road

The integrity of road surface does not get affected no matter how many times the concrete has been grinded. Thus, you don’t need to replace road surfaces often, ensuring there would be less downtime on road usage and minimising the hassle for the road users.

RELATED TOPICS:
Steps in Concrete Grinding and Polishing
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Rock Drilling And Drilling Fluids: What You Should Know

Drilling fluid properties when it comes to rock formations are typically straight forward. Lubrication and carrying capacity are important in this activity.

The fluids have to carry the cuttings from a borehole and serve as lubrication so that the tool won’t get damaged.  Maintaining the viscosity level is enough to carry the cuttings from a bore. This is very important in keeping the penetration rate. Let us help you as being Rock Drilling Expert.

If the viscosity is too low, the cuttings will fall from the area of the slurry to the area behind the drill head. But if the viscosity is too high, it will increase the pumping pressure which limits the flow properties. This will decrease penetration rates.

Typically, the marsh-funnel that has a viscosity between 50 to 60 seconds and even slightly higher works well. Rock drilling fluids when it comes to HDD (horizontal directional drilling) applications are typically bentonite, fresh water based. The extended sodium-betonites that are high-yielding are the more common products in the HDD applications. The extended bentonites have been formulated to give high yields and fast hydration at lower concentrations typically at around 3%.

Typically expressed as the “barrel yield” the products would be categorized in the 200bbl/ton.

The term “barrel field” is the oilfield term that measures viscosifying capabilities of the bentonite clay. This is defined as a number of oil-field barrels which is 42 gal of 35-second mud which can be created from one ton of the bentonite. This means that one ton of 200bbl bentonite produces 8,400 gals off a 35-second slurry. Contractors have to know this so they can pinpoint other material types that can double these application rates easily.

The addition of a few polymer additives can aid lubrication along with the flow properties. These polymers are known as shear thinning and allow the pumping out of the higher viscosity fluids without the need to increase pumping pressure. What this means is that contractors can maximize flow patterns inside annular spaces and still maintain the higher viscosities and a reasonable pumping pressure.

However, note that “polymer” is just a generic term which is used to describe categories of products. Polymers exhibit entirely different properties, particularly when introduced with the bentonite drilling fluid. To achieve desired results you have to understand the properties of the elements, as well as the right polymer.

What is Rock Drilling?

Besides drilling into rocks, the rock drill can be used for a number of activities — preparing foundations, exploring minerals and digging wells.

There are various manufacturers of rock drills that offer a variety of models to meet specific needs. These rock drills are usually costly and the users need special training to operate one properly.

Drilling into rocks is usually challenging as the substrate is extremely hard. This tough task damages standard drills quickly.

rock drill bits

Rock drills usually have very hard bits that are usually made from a hard material such as industrial diamonds. These bits have cooling and lubrication systems in order to limit the stress caused by excessive friction.

These drills also act as an air blower that clears out drilling holes. The air present lessens the chances of the drill getting damaged because of particular materials and rock dust. A rock drill can also be attached to a drilling rig, in case there’s a need to drill at great depth.

RELATED ARTICLE:
How to Drill into Concrete like a Pro
Core Drilling Guide
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How to Find a Good Concrete Removal Service

finding concrete removal service

Finding a good concrete removal service is difficult, especially if it’s your first time to hire one. There are different factors in making a decision. Bottomline is that a good concrete removal service has a good reputation, is experienced and insured.

 

Finding Concrete Removal Service

The following are the best tips for finding a good concrete removal service.

 

Check References

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Concrete removal services are just like any other home improvement contractor. They should provide more than three references. Talk to their previous or current clients. But avoid relying on references alone. Companies of course will  give you a list of their best clients, so be cautious when going about it.

 

Portfolio

Megasaw Work

The best contractors have a gallery of their recent work. Check the portfolio of the ones that interest you so that you would have a clear idea of their services.

 

Experience

The best concrete removal services are reliable, providing high quality work consistently. A good service should have more than 5 years of experience. Experienced contractors provide excellent service and recommendations.

Be cautious if you choose a contractor with less experience. They may have a razor thin track record. Ultimately, you’ll risk wasting time and resources if they fall short of satisfactory results.

 

Reputation

megasaw van

Hire a concrete removal company that has a good reputation.  To be sure start by checking their image online through testimonials and reviews.

Pay special attention to poor reviews. It is from these that you can cull how the company responds to negative customer feedback and in improving their services.

You can also ask your friends if they have hired the company and ask them about their experience. to tell you their experience working with the company.

 

Insurance

If your chosen concrete removal service is not insured, you will be liable if a mishap occurs on the job. Ask the company about their insurance policy’s coverage. Find out how the policy protects you and your property from damages.

A professional company has worker’s compensation plan and general liability coverage. Contact the insurance company to verify the coverage and timeframe.

 

Written Estimates

Get more than five written estimates from different contractors. Make sure that each contractor checks out the job. Find out how long the job will take and if the weather conditions may affect the status of the job.

There are some contractors that may give you low estimates. Be careful about these contractors. Moreover, avoid ones that will not visit your house to check out the project. They might not give the right estimates.

Use these estimates to hire a contractor that you can afford. Higher cost is not necessarily a guarantee of better service.

On the other hand, there are contractors that don’t give away from contractors that do not provide written estimates.  Stay away from them. Stick with ones that will send someone to inspect your project.

 

Get Everything in Writing

Do not rely on verbal agreements. The details and additional promises of the project should be in writing.

The agreement should include; a warranty, the materials for the project, start and completion date, a description of the service and a payment schedule. Do not use a company that does not give a written contract.

With these tips, you’re sure to find a good concrete removal service.

 

RELATED ARTICLES:
Concrete Removal Techniques: Which Fits Your Needs
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How You Can Easily Find Concrete Cutting Services

concrete cutting service

You may have a slab of concrete where specific cuts need to be made, and you need to find a business that can provide you with this type of service.

If you can’t find a concrete cutting service in your city, you should not lose hope. Through the internet, you can readily find contractors with special tools that can meet your concrete cutting needs.

concrete cutting google search

 

If there are a couple that offers that services you need, here are some guidelines to help you choose. One, consider the company’s reputation and experience.

Almost all companies have websites that showcase its portfolio. With this, you can examine the quality of their work.

Megasaw Work

They should also have the latest tools that can cut concrete very quickly, examples are diamond-tipped saws and blades. These should be able to cut through any type of concrete, regardless of its thickness. And they should provide value for money with their services.

 

What Concrete Cutting Companies Do

Initially, they would come to the project site, take measurements, and provide you with an estimate on the cost. From this, you can choose which company will carry out the project.

 

Experience Versus Cost

Although cost plays a major role in your decision which company you’d want to work with, this should go hand-in-hand with the company’s experience. Apart from looking at its body of work, verify if there are any complaints against the company.

 

Plus, make sure that the business has the requisite licenses.

If the company that has tons of experience prove to be beyond your budget’s reach, find someone that has both enough experience and give you the low rates.

 

How To Find These Companies Quickly

You should find all of the businesses in your area through the Internet. On their website, check the services they offer, their previous projects. Almost every business that is in the construction industry has a website showcasing their services, their previous projects, and contact information.

megasaw van

This will make it much easier for you to get the project started.

Granted, you can choose to invest in the equipment and ask a few of your workers to do the concrete cutting for you. But be careful. A mistake can significantly increase the cost and delay project completion.

In contrast, when hiring a contractor, you can see from the estimates if they can do the job and how much you need to shell out.

You just need to do due diligence in terms of research and assessment of prospective concrete cutting companies. This will ultimately lead you to the best choice and have the output you want.

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